Pistons aren’t round

It’s a wide spread misconception that pistons must be round / cylindrical. The opposite is true, This is a new Kolbenschmidt R27 piston 68.50 mm:               From the Internet: Profile: If you roll a piston across a flat surface, you’ll notice it doesn’t roll in a straight line. This characteristic is called profile. Aluminum conducts heat significantly, so pistons are designed with a taper. The top of the piston (near the crown) has a smaller diameter than the bottom (near the skirt). The skirt itself is shaped like a barrel. This taper allows the
Read more »

Denfeld vs Pagusa saddle

The only difference between the Denfeld en Pagusa saddle is the saddle deck. There are small differences between the saddle deck frames: the shape of the frame and the front threaded bolt. The Pagusa saddle bolt it is a bit longer and has a spacer so that the front of the saddle deck sits +- 1.5 cm higher compared to the Denfeld saddle deck. The grain texture of the Denfeld rubber saddle deck surface is finer than the Pagusa grain texture. There is no quality difference All other parts are the same: subframe, Z-bracket, rubber spring, spring stop piece, mounting
Read more »

Seal material property comparison

A “strenght & weakness” overview of the different seal materials available in the market.

Oil slinger screw

The oil slinger screws are not available from BMW anymore. Most suppliers now offer a general purpose DIN 963 M6 x 10 screw. However, the head of this screw is higher than that of the original screw: the head of the screw protrudes above the oil slinger surface. This may be undesirable in some cases. We now supply oil slinger screws with the same dimensions as the original screw.

Saddle Y-frames R25/2 – R27 and R51/2 – R68

  4 versions of the saddle Y-frames are available: P/N 52 51 7 002 164:   R51/2 – R68      with 8 mm holes for saddle bearing bolt 52 51 7 002 125.7 P/N 52 51 7 002 165:   R51/3 – R68      with 10 mm holes for silent block 52 51 7 002 141 P/N 52 51 7 002 115:   R25/2                 with 8 mm holes for saddle bearing bolt 52 51 7 002 125.7 P/N 52 51 7 002 116:   R25/3 – R27      with 10 mm holes for silent block 52
Read more »

Wiring diagram R51/2

BMW R51-2 Wiring diagram B&W  (click for larger image)    

Rim width

The width of rims can be measured in 2 different ways: the inside or the outside. This means that one and the same rim can be indicated both in (for example) 2.15 “and 3.08″ WM2: inside 1.85″ (47 mm) outside 2.72″ (69 mm) WM3: inside 2.15″ (55 mm) outside 3.08” (78.2 mm)      

Dimmer switch R25, R51/2

There are 2 versions available in the market. The one on the right has a lower push button housing. The hole in the housing does not align with the hole in the connector, as a result the wire cannot be connected properly.

BING jets

BING jets are stamped with numbers, such as 35, 40 (idle jets) and 110, 115, 120 etc (main jets). One would expect that these numbers refer to the diameter of the jet bore, however this is not the case. This is confimed by the company BING in Germany. A few examples of main jets measured with a wire / jet gauge: BING 44-051 main jet 130 = gauge 120 (= 1.2 mm) main jet 125 = gauge 110 (= 1.1 mm) main jet 120 = gauge 105 (= 1.05 mm) main jet 110 = gauge 95 (=0.95 mm)            
Read more »

Matra 282 tool

We mill 2 planes on the threaded bushing so that it is possible to use a 22 mm wrench on the threaded bushing. This is necessary in cases where (for instance) the crankshaft bearing is glued to the bearing journal, to prevent the threaded bushing from rotating while tightening the central bolt

Exhaust pipes

Different exhaust pipes are available in the market, unfortunately not always an exact replica of the original pipes: the shape of the bends does not correspond with the original BMW exhaust pipes as can be seen on this picture. The 2 lower exhaust pipes are identical to the original pipes.   Next to that, these pipes follow a slightly different path than the original exhaust pipes. This causes a problem for the R67 – R67/3 models: in the horizontal section, they’re not running close enough to the frame, causing too little clearance between the brake pedal and the right-hand exhaust pipe,
Read more »

Carburetor reconditioning

With hardly any new carburetors being produced by BING for the < 1969 BMW mono and twin motorcycles, it’s getting increasingly important to be able to repair and recondition the used original carburetors. Luckily, special parts and tools are available nowadays to restore the carburetors to a good working condition. A. Idle mix screw: very often, the M7 x 0.75 mm screw thread in the carburetor housing is worn out. There are 2 good solutions to this problem. 1. drill the threaded hole to 7.2 mm – cut M8 x 0.75 mm screw thread – install the idle mix screw with
Read more »