Installation of piston rings (KS)

By MS Motor Service (Kolbenschmidt) Click here to open as PDF: KS Installation of piston rings

Websites

Fair calender Oldtimer & Youngtimer: https://www.messen.de/de/1278/branche/oldtimer-und-youngtimer (mainly Germany) BMW forum: http://2-ventiler.de/  (Deutsch) http://www.flat-twin-bmw.com/  (French)   BMW clubs Germany: http://bmw-einzylinder.de/   BMW clubs United States: http://vintagebmw.org/v7/ http://www.bmwmoa.org/ http://5united.org/   BMW clubs United Kingdom: http://www.thebmwclubs.org.uk/ http://www.theairhead.co.uk/   BMW clubs The Netherlands: http://www.bmwclubnederland.nl/ http://www.bmwcluboirschot.nl/ https://bmwmcnnl.nl/ https://www.bmwboxerclub.nl/v2/   BMW clubs Denmark: http://www.bmw-veteran.dk/   BMW clubs Indonesia: http://bmwclubjakarta.blogspot.nl/   Facebook: https://www.facebook.com/Bmwclassicmotorcycles/ (that’s us) https://www.facebook.com/groups/bmwold/   (Vintage & Classic BMW Motorcycles USA) https://www.facebook.com/groups/AirheadsAustralia/ https://www.facebook.com/profile.php?id=100001965546450  (Richard Sheckler) https://www.facebook.com/scottiesworkshop/ (Scottie Sharpe)   Information sites: http://w6rec.com/general-bmw-motorcycle-information/ http://bmwdean.com/ http://vintagebmw.org/v7/ http://www.beemergarage.com/ http://www.bmbikes.co.uk/information.htm https://bmwr12.net/ http://www.wildstar-fan.de/BMW/home.html (R25/2 restoration- Deutsch) http://labeheme.jimdo.com/ (/5 info – French) http://www.ibmwr.org/otech/chassis.html  (Survey of Chassis Numbers) http://weissundblau.blogspot.nl/2011_05_01_archive.html (after-market hubs) http://www.earlesfork.com/ http://www.trixondrums.de/glaeser/glaeser.htm (Gläser fairing – Deutsch) https://www.shannons.com.au/club/bike-news/old-bike-australasia-1937-bmw-r5-ss/ 
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Piston & cylinder tolerances

Piston and cylinder clearances for BMW R50, R60 and R69S (also valid for R50S and R69)

Batteries

Source: Wikipedia https://www.batterystuff.com/kb/ The Lead Acid battery is made up of plates, lead, and lead oxide (various other elements are used to change density, hardness, porosity, etc.) with a 35% sulfuric acid and 65% water solution. This solution is called electrolyte, which causes a chemical reaction that produce electrons. When you test a battery with a hydrometer, you are measuring the amount of sulfuric acid in the electrolyte. If your reading is low, that means the chemistry that makes electrons is lacking. So where did the sulfur go? It is resting on the battery plates and when you recharge the
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Fuel tank repair

By Richard Sheckler, Wayne, Ohio. Spot welding of panels inside the tank for strength and to plug the rust holes. The tunnel is removed to get inside. The last step before reinstalling the tunnel is to weld the knee pad brackets in place. When the tunnel is TIG welded in place, the inside is sealed with fuel resistant epoxy.  

R69S crankcase repair

By Richard Sheckler –  Wayne, Ohio. An example of how a broken crankcase is repaired. It’s specialist’s work, nevertheless it shows that parts that are seemingly beyond repair can have a 2nd live. Broken connecting rod shoved through the crankcase between the two cam followers on the left side. Welding by  Mark Laree, Toledo The final touches with a needle scaler, steel shot and glass beads

Wiring diagram R50 – R69S 6V

Wiring diagram BMW R50 – R69S – 6V  (1955 – 1959) BL = Blau = Blue BR = Braun = Brown GE = Gelb = Yellow GN = Grün = Green GR =Grau = Grey RT = Rot = Red SW = Schwarz = Black VI = Violet WS = Weiss = White        

Wheel offset

Wheel offset for R51/2 – R68, R50 – R69S models (from “1000 Tricks für Schnelle BMW’s”)                

Motorcycle models

Overview of  BMW motorcycle models produced from 1948 to 1969 (specials not included) Click for larger image: Models & Production Numbers  

Valves types and related components

Overview of the different valve types and related components, used in the BMW 1 and 2-cylinder motorcycles 1948 – 1969

Fuel cocks

Overview of fuel cock types for 1 and 2-cylinders

ISO Metric screw thread

Overview of ISO metric screw threads M3 – M30. Commonly used screw threads on 1948 – 1969 BMW models are M6x1 coarse, M8x1.25 coarse and M8x1.0 fine.   The length of bolts and screws is measured like this: