Repair manual R50, R60, R69S (DE, EN, FR, ES)
A printed copy can be ordered here: https://bmwclassicmotorcycles.com/index.php/catalogsearch/result/?q=RMR50R69S Free download here: Page 1-43 Technical data Page 44-59 Removal of power train Page 60-89 Engine Page 90-101 Transmission Page 102-109 Final drive Page 110-123 Wheels, brakes and forks Page 124-149 Electrical equipment Page 150-157 Sidecar mounting Page 158-160 Wiring diagram
Pin striping on R26, R27 and R50 – R69S
The official pinstripe layout by BMW is as follows: Wide line: 5mm Narrow line: 1,5mm Distance between the two lines: 4mm In the Barrington R26, R27 manual, following guidelines are given (measured on original fenders): – The setback of the wide stripe from the fender edge on many front and rear fenders is relatively constant at approx. 8.2 – 8.4 mm. – The wide stripes on 4 original fenders measured from 4.5 to 4.7 mm on one fender and 4.7 to 6 mm on another. – The gap between the 2 stripes on 2 rear fenders varied from 4.5 to
Read more »
Installation of piston rings (KS)
By MS Motor Service (Kolbenschmidt) Click here to open as PDF: KS Installation of piston rings
Websites
Fair calender Oldtimer & Youngtimer: https://www.messen.de/de/1278/branche/oldtimer-und-youngtimer (mainly Germany) BMW forum: http://2-ventiler.de/ (Deutsch) http://www.flat-twin-bmw.com/ (French) BMW clubs Germany: http://bmw-einzylinder.de/ BMW clubs United States: http://vintagebmw.org/v7/ http://www.bmwmoa.org/ http://5united.org/ BMW clubs United Kingdom: http://www.thebmwclubs.org.uk/ http://www.theairhead.co.uk/ BMW clubs The Netherlands: http://www.bmwclubnederland.nl/ http://www.bmwcluboirschot.nl/ https://bmwmcnnl.nl/ https://www.bmwboxerclub.nl/v2/ BMW clubs Denmark: http://www.bmw-veteran.dk/ BMW clubs Indonesia: http://bmwclubjakarta.blogspot.nl/ Facebook: https://www.facebook.com/Bmwclassicmotorcycles/ (that’s us) https://www.facebook.com/groups/bmwold/ (Vintage & Classic BMW Motorcycles USA) https://www.facebook.com/groups/AirheadsAustralia/ https://www.facebook.com/profile.php?id=100001965546450 (Richard Sheckler) https://www.facebook.com/scottiesworkshop/ (Scottie Sharpe) Information sites: http://w6rec.com/general-bmw-motorcycle-information/ http://bmwdean.com/ http://vintagebmw.org/v7/ http://www.beemergarage.com/ http://www.bmbikes.co.uk/information.htm https://bmwr12.net/ http://www.wildstar-fan.de/BMW/home.html (R25/2 restoration- Deutsch) http://labeheme.jimdo.com/ (/5 info – French) http://www.ibmwr.org/otech/chassis.html (Survey of Chassis Numbers) http://weissundblau.blogspot.nl/2011_05_01_archive.html (after-market hubs) http://www.earlesfork.com/ http://www.trixondrums.de/glaeser/glaeser.htm (Gläser fairing – Deutsch) https://www.shannons.com.au/club/bike-news/old-bike-australasia-1937-bmw-r5-ss/
Read more »
Piston & cylinder tolerances
Piston and cylinder clearances for BMW R50, R60 and R69S (also valid for R50S and R69)
Batteries
Source: Wikipedia https://www.batterystuff.com/kb/ The Lead Acid battery is made up of plates, lead, and lead oxide (various other elements are used to change density, hardness, porosity, etc.) with a 35% sulfuric acid and 65% water solution. This solution is called electrolyte, which causes a chemical reaction that produce electrons. When you test a battery with a hydrometer, you are measuring the amount of sulfuric acid in the electrolyte. If your reading is low, that means the chemistry that makes electrons is lacking. So where did the sulfur go? It is resting on the battery plates and when you recharge the
Read more »
Fuel tank repair
By Richard Sheckler, Wayne, Ohio. Spot welding of panels inside the tank for strength and to plug the rust holes. The tunnel is removed to get inside. The last step before reinstalling the tunnel is to weld the knee pad brackets in place. When the tunnel is TIG welded in place, the inside is sealed with fuel resistant epoxy.
R69S crankcase repair
By Richard Sheckler – Wayne, Ohio. An example of how a broken crankcase is repaired. It’s specialist’s work, nevertheless it shows that parts that are seemingly beyond repair can have a 2nd live. Broken connecting rod shoved through the crankcase between the two cam followers on the left side. Welding by Mark Laree, Toledo The final touches with a needle scaler, steel shot and glass beads
Wiring diagram R50 – R69S 6V
Wiring diagram BMW R50 – R69S – 6V (1955 – 1959) BL = Blau = Blue BR = Braun = Brown GE = Gelb = Yellow GN = Grün = Green GR =Grau = Grey RT = Rot = Red SW = Schwarz = Black VI = Violet WS = Weiss = White
Wheel offset
Wheel offset for R51/2 – R68, R50 – R69S models (from “1000 Tricks für Schnelle BMW’s”)
Motorcycle models
Overview of BMW motorcycle models produced from 1948 to 1969 (specials not included) Click for larger image: Models & Production Numbers
Valves types and related components
Overview of the different valve types and related components, used in the BMW 1 and 2-cylinder motorcycles 1948 – 1969