BING jets

BING jets are stamped with numbers, such as 35, 40 (idle jets) and 110, 115, 120 etc (main jets). One would expect that these numbers refer to the diameter of the jet bore, however this is not the case. This is confimed by the company BING in Germany. A few examples of main jets measured with a wire / jet gauge: BING 44-051 main jet 130 = gauge 120 (= 1.2 mm) main jet 125 = gauge 110 (= 1.1 mm) main jet 120 = gauge 105 (= 1.05 mm) main jet 110 = gauge 95 (=0.95 mm)            
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Carburetor flanges

The Bing carburetors used on the R51/3 to R69S models came with 3 different flanges. We sometimes get the question: can I put carburetor X on BMW model Y? In theory you can put an R51/3 carburetor on a R69 engine and even get the engine running, but you will quickly discover that the air pipes won’t fit. These images are self explanatory   Modified carburetors can be found in the market that fit the R68, R69 and R69S cylinder heads. However, there are some differences from the original models, most notably the carburetor flange:              
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Matra 282 tool

We mill 2 planes on the threaded bushing so that it is possible to use a 22 mm wrench on the threaded bushing. This is necessary in cases where (for instance) the crankshaft bearing is glued to the bearing journal, to prevent the threaded bushing from rotating while tightening the central bolt

Cylinder heads R50 – R69S: butterheads and LK heads

Very informatieve article by Duane Ausherman on “butterheads” and LK heads: http://www.w6rec.com/duane/bmw/head/

Breather plates on the R51/3 – R69S engines

3 different breather plates have been used on the boxer engines:

Brake levers with finger grooves

The brake levers with finger grooves (PN32722072252) currently available in the market, do not fit in the throttle housing of the R26, R27, R50 – R69S models. The hole for the lever screw is of few thenth of a millimeter off it’s original position: the lever gets blocked and cannot be “opened”. New brake levers that do not have this problem are only expected to become available by the end of 2017. Till then, the solution is to mill off +- 0.3 mm from the edges on both sides. After polishing, no traces of milling are visible anymore. This is what
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Exhaust pipes

Different exhaust pipes are available in the market, unfortunately not always an exact replica of the original pipes: the shape of the bends does not correspond with the original BMW exhaust pipes as can be seen on this picture. The 2 lower exhaust pipes are identical to the original pipes.   Next to that, these pipes follow a slightly different path than the original exhaust pipes. This causes a problem for the R67 – R67/3 models: in the horizontal section, they’re not running close enough to the frame, causing too little clearance between the brake pedal and the right-hand exhaust pipe,
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Exhaust systems R50 – R69S

Table with part numbers Click here to view a larger table  

Crankshaft shims

Overview of the different crankshaft shims used in the boxer engines

Carburetor reconditioning

With hardly any new carburetors being produced by BING for the < 1969 BMW mono and twin motorcycles, it’s getting increasingly important to be able to repair and recondition the used original carburetors. Luckily, special parts and tools are available nowadays to restore the carburetors to a good working condition. A. Idle mix screw: very often, the M7 x 0.75 mm screw thread in the carburetor housing is worn out. There are 2 good solutions to this problem. 1. drill the threaded hole to 7.2 mm – cut M8 x 0.75 mm screw thread – install the idle mix screw with
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Repair manual R50, R60, R69S (DE, EN, FR, ES)

A printed copy can be ordered here: https://bmwclassicmotorcycles.com/index.php/catalogsearch/result/?q=RMR50R69S Free download here: Page 1-43          Technical data Page 44-59        Removal of power train Page 60-89        Engine  Page 90-101      Transmission Page 102-109     Final drive Page 110-123     Wheels, brakes and forks Page 124-149     Electrical equipment Page 150-157     Sidecar mounting Page 158-160    Wiring diagram    

Pin striping on R26, R27 and R50 – R69S

The official pinstripe layout by BMW is as follows: Wide line: 5mm Narrow line: 1,5mm Distance between the two lines: 4mm   In the Barrington R26, R27 manual, following guidelines are given (measured on original fenders): – The setback of the wide stripe from the fender edge on many front and rear fenders is relatively constant at approx. 8.2 – 8.4 mm. – The wide stripes on 4 original fenders measured from 4.5 to 4.7 mm on one fender and 4.7 to 6 mm on another. – The gap between the 2 stripes on 2 rear fenders varied from 4.5 to
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